Lean Six Sigma Week 1 Training: Green Belt Agenda Monday8:30 amWelcomeCourse ObjectivesQuality OverviewA Few Quality GurusHistory of 6 SigmaThree Definitions of 6σLWays to ImproveThree parts to 6σLBrief History of LeanLean DefinitionsThree types of waste5sKaizen10 Rules of LeanJIT – Just in timePoka-Yoke – Mistake proofingTakt time Gemba Value Stream Mapping Why Is 6σL Different?6σL Roles & ResponsibilitiesImplementation ApproachesProject Delays12:00 noonLunchWorkshop 1: Force Field AnalysisGRES MethodWorkshop 2: Project Idea GenerationProject SelectionSome 6σL Project FiltersKey IssuesPotential KPI categories (SQDCM)Alignment ProcessWorkshop 3: Project SelectionWorkshop 4: Six Sigma Lean Simulation 14:30 pmWrap-Up  Tuesday8:30 amPrevious Day ReviewWorkshop 5: MiniTab As ApplicableDefine PhaseDetailed Define Phase“Define” ToolsLean ToolsQuick Wins IdentificationVoice of the CustomerVoice of the BusinessKano AnalysisCCRs/CBRsCTC TreesWorkshop 6: VOC/VOB & CCR/CBRDevelop CharterGeneral Charter FormatSMART GoalsWorkshop 7: Charter Reviews12:00 noonLunchProcess Mapping“As Is” Process MapWorkshop 8: Process MappingSIPOC MapWorkshop 9: SIPOCQuick WinsUtilize the 5SsRisk AnalysisCommunication PlanWorkshop 10: Communication PlanTollgate ReviewsTollgate Review: Some Questions to be askedDefine Phase Deliverables4:30 pmWrap-Up Wednesday8:30 amPrevious Day ReviewMeasure PhaseDetailed Measure Phase“Measure” ToolsLean ToolsAdding Cycle Time & Waste Metrics  to Process MapsProcess Stability check (SPC)Data PlanIndicatorsOutput IndicatorsProcess IndicatorsInput IndicatorsIndicator ExampleData Plan: GuidelinesWorkshop 11: Indicators12:00 noonLunchOperational DefinitionsTwo different forms: Verbal & MathematicalStratificationWorkshop 12: Stratification PlanData FamiliesWorkshop 13: Data FamiliesData TypesWorkshop 14: Data TypesFamilies & Types: Why do we care?Measurement System AnalysisMSA: Attribute & Gage R&R ExampleCollect DataSamplingAssess StabilityControl Chart MatrixMeasures of Central TendencyMeasures of VariabilityHistograms, Pareto Charts, Bar ChartsGraphical DisplaysWorkshop 15: Graphical DisplaysProcess CapabilitySigma ValuesFirst Pass YieldMeasure Phase DeliverablesWorkshop 16: Six Sigma Lean Simulation 24:30 pmWrap-Up Thursday8:30 amPrevious Day ReviewAnalyze PhaseDetailed Analyze Phase“Analyze” ToolsValue Add AnalysisWorkshop 17: Value Add AnalysisStratification ReviewStratification DiagramStratification AnalysisRoot Cause AnalysisGRES5 WhysCause & Effect, Ishikawa, & fishbone diagramAffinity diagramsPareto ChartsVotingSelection MatrixPair wise RankingRoot Cause ValidationWorkshop 18: Root CausesAnalyze Phase Deliverables12:00 noonLunchImprove Phase“Improve” ToolsLean ToolsDetailed Improve PhaseCreative ThinkingProvocative OppositesExample: Provocative OppositeRandom InputMistake ProofingWorkshop 19: Potential SolutionsPilotsSolution ValidationWorkshop 20: Future State MapProject Management: ToolsChange Management & 6σLBarriers to ChangeA Change Key: Structure before AttitudeWorkshop 21: Six Sigma Lean Simulation 3Improve Phase Deliverables4:30 pmWrap-Up  Friday8:30 amPrevious Day ReviewControl PhaseDetailed Control Phase“Control” ToolsLean ToolsValidate Improved ProcessValidate Process IndicatorsValidation MethodsDesign of experimentsFinancial SavingsControl Plan: ExampleDocumentationVisual ControlsStatistical process control chartsReplication & StandardizationRevisit the Is/Is Not tableLook for opportunities to duplicate the teams resultsReplication & StandardizationCommunicate lessons learned from every projectClose ProjectLessons LearnedRewards & RecognitionCelebrationWorkshop 22: Rewards & RecognitionControl Phase Deliverables11:30 amWrap-Up EARLY BIRD DISCOUNT Ticket 1,997.00 Regular Ticket 2,097.00